Alternative fuels and circular inputsEX-030

Fuel-feeder turndown at Mergelstetten

Schwenk Zement · Mergelstetten, Germany · 2019 report

Use this record when

The decision this case can inform

Specify required operating turndown separately from the supplier’s maximum design range.

Evidence scope

Supplier-reported evidence. Results apply only to the stated equipment, conditions and observation period.

Source-supported facts

What the public record actually establishes

2 sourced points
  1. F1

    A feeder upgrade allowed one unit to cover duties previously needing two.

  2. F2

    After ten months, the supplier reports stable dosing over a 1:50 range and 25% lower conveying-air volume.

Structured interpretation

Facts and reported results are kept separate from the lesson a plant may choose to test.

01

Operating context

Coal feeding needed a wider operating range as fuel substitution increased.

02

Intervention or finding

A feeder upgrade allowed one unit to cover duties previously needing two.

03

Documented result

After ten months, the supplier reports stable dosing over a 1:50 range and 25% lower conveying-air volume.

04

Plant interpretation

Specify required operating turndown separately from the supplier’s maximum design range.

05

Transfer boundary

Energy improvement is unquantified. The 60 kg/hour minimum in this article refers to other installations, not demonstrated Mergelstetten operation.

Before applying the lesson

Questions to verify at your plant

These are decision checks, not operating instructions. Resolve them through local risk assessment, technical review, and authorization.

  1. 01

    Check minimum stable feed, turndown, pressure and measured blower power.

  2. 02

    What equipment, materials and operating conditions differ at your plant?

  3. 03

    What baseline and follow-up evidence would establish whether this change works locally?