Reviewed case library

Validated experiences.
Conditions included.

Every record shows who reported the result, what was measured, and the strongest reason it may not transfer to your plant.

34reviewed records

34 reviewed experiences

Showing 112

Safety and occupational healthSH-001

Dust and quartz exposure mapping at Cementon

Lehigh Cement Company · Cementon, New York · 1981

3 of 65 personal samples exceeded the then nuisance-dust standard; quartz was detected in 17% of respirable samples, mainly around raw materials.

Safety and occupational healthSH-002

Task-level dust and quartz exposure at Coplay

Coplay Cement Company · Nazareth, Pennsylvania · 1982

Four respirable nuisance-particulate samples exceeded 5 mg/m3; quartz appeared in 18 personal samples and six exceeded the then MSHA limit.

Safety and occupational healthSH-003

Preheater blockage and hot-material release

San Juan Cement Company · Cantera Espinosa, Dorado, Puerto Rico · 1996

Two workers died and three were burned when hot material was expelled into the occupied area.

Safety and occupational healthSH-004

Kiln dismantling fall through a removed handrail

Lafarge Corporation · Tampa Mill, Florida · 1997

A temporary worker stepped on rolling cribbing and fell 28 ft through the opening.

Safety and occupational healthSH-006

Ozone backdraft during kiln shutdown maintenance

Lehigh Portland Cement Company · Union Bridge, Maryland · 1997

Ozone measured 0.6-0.7 ppm in recreated conditions, above 0.7 ppm at a rear portal, and 4.5 ppm on a direct-reading meter.

Safety and occupational healthSH-007

Engulfment during cement-silo cleaning

Keystone Cement Company · Bath, Pennsylvania · 1999

Falling cement engulfed a contractor inside the silo.

Safety and occupational healthSH-008

Suspended scaffold failure inside a clinker silo

Ash Grove Cement Company · Durkee Cement Plant, Oregon · 1999

A weakened scaffold support failed and a worker fell about 100 ft.

Safety and occupational healthSH-009

Routine sampling beside an unguarded hot-dust pit

Royal Cement Company · Logandale, Nevada · 2000

A laboratory technician fell into 190-200 F caustic dust and died from burns and shock.

Safety and occupational healthSH-010

Known burner-trolley defects carried into commissioning

National Cement Company of California · Lebec Cement Plant, California · 2000

The 16,636-lb burner and trolley fell, killing one mechanic and seriously injuring two.

Safety and occupational healthSH-011

Fly-ash handling and total-dust exposure

Lehigh Portland Cement Company · Union Bridge, Maryland · 2001

Three of seven initial workers exceeded the then 10 mg/m3 total-dust criteria; quartz results were below applicable criteria.