Safety and occupational healthSH-001

Dust and quartz exposure mapping at Cementon

Lehigh Cement Company · Cementon, New York, USA · 1981

Use this record when

The decision this case can inform

Use this record when designing a task-based dust survey or checking whether area averages are hiding raw-material exposure hotspots.

Evidence scope

Historical NIOSH field survey of one operating plant. The measurements are source evidence for the sampled jobs and conditions, not a current exposure or compliance determination.

Source-supported facts

What the public record actually establishes

4 sourced points
  1. F1

    NIOSH collected 65 personal samples across the Cementon operation.

  2. F2

    Three personal samples exceeded the nuisance-dust standard in force at the time of the survey.

  3. F3

    Quartz was detected in 17% of respirable samples, principally in work associated with raw materials.

  4. F4

    The report linked control attention to material-transfer and cleanup locations rather than treating the plant as one exposure zone.

Structured interpretation

Facts and reported results are kept separate from the lesson a plant may choose to test.

01

Operating context

NIOSH evaluated dust exposure across a Portland cement facility.

02

Intervention or finding

Field sampling identified task and area exposure patterns; NIOSH recommended maintained engineering controls and improved cleanup.

03

Documented result

3 of 65 personal samples exceeded the then nuisance-dust standard; quartz was detected in 17% of respirable samples, mainly around raw materials.

04

Plant interpretation

Map exposure by task and material pathway; verify controls at conveyors, crushers, and cooler pits.

05

Transfer boundary

Historical limits and sampling terminology; not a current compliance determination.

Before applying the lesson

Questions to verify at your plant

These are decision checks, not operating instructions. Resolve them through local risk assessment, technical review, and authorization.

  1. 01

    Which jobs disturb raw feed, quarry material, clinker dust, or settled deposits at your plant?

  2. 02

    Does the sampling plan follow workers and tasks, or rely mainly on fixed-area readings?

  3. 03

    Are conveyor, crusher, transfer-point, and cooler-pit controls verified under their highest-emission operating states?

  4. 04

    Which current occupational limits and analytical methods govern the local assessment?