Reviewed case library

Validated experiences.
Conditions included.

Every record shows who reported the result, what was measured, and the strongest reason it may not transfer to your plant.

34reviewed records

34 reviewed experiences

Showing 2534

Energy and environmental performanceEE-001

Oro Grande kiln-fan VFD replacement

CalPortland Company · Oro Grande Cement Plant · 2022

EPA award profile reports 18% energy-efficiency improvement for the project.

Energy and environmental performanceEE-002

Mojave kiln-exhaust baghouse fan improvement

CalPortland Company · Mojave Cement Plant · 2022

EPA award profile reports 40-50% fan-efficiency improvement.

Energy and environmental performanceEE-004

Preheater, combustion, and alternative-fuel integration

GCC · Rapid City and Pueblo cement plants · 2023

EPA cited lower CO2 from alternative fuels while both plants maintained high energy efficiency and 2023 certification.

Energy and environmental performanceEE-005

Thermoelectric generation from cement-plant waste heat

Amrize · Alpena cement plant, Michigan · reported 2025

Measured 3.1 gross and 2.0 net kWh/t clinker; system thermal efficiency 5.0% peak and 4.3% average. USD241000/y is a typical full-scale projection, not an observed Alpena saving.

Energy and environmental performanceEE-006

Low-carbon fuel demonstrations in Canada

Lafarge Canada · Richmond and Brookfield cement plants · program outcome published 2024

NRCan reports increased injection; Brookfield displaced up to 15% of traditional fuels with tires and indicated 20-30% GHG reduction per tonne of coal replaced. Richmond's 50% or more is expected capability.

Energy and environmental performanceEE-007

Brevik industrial-scale carbon-capture milestone

Heidelberg Materials · Brevik cement plant · 2025

At opening, first CO2 had been captured, liquefied, and temporarily stored without disrupting cement production. 400000 t/y and 50% are design/target figures, not a completed annual result.

Regulatory and compliance historyRC-001

St. Marys Dixon Clean Air Act settlement

St. Marys Cement and St. Barbara Cement · Dixon Plant, Illinois · 2008

EPA estimated about 2700 t/y NOx reduction and about USD1.9 million control investment.

Regulatory and compliance historyRC-002

CEMEX five-plant Clean Air Act settlement

CEMEX Inc. · Knoxville; Demopolis; Louisville; New Braunfels; Odessa · 2016

EPA described more than 4000 tons of NOx reduction as settlement impact.

Regulatory and compliance historyRC-003

Lehigh multi-plant Clean Air Act settlement

Lehigh Cement and Lehigh White Cement · 14 kilns at 11 facilities · 2019

EPA estimated about 4500 t/y NOx and nearly 1000 t/y SO2 reductions.